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Polyacrylamide (PAM) in Plate and Frame Filter Presses: Selection and Effectiveness

Release:2025-09-17

Polyacrylamide (PAM) est quam  flocculant  in platea et frama filtratione. Its primary purposes are:

  1. Flocculatio:  To agglomerate fine suspended particles in wastewater in large, dense flores.

  2. Reduciens Resistentia Specifica:  The floc structure facilitates easier solid-liquid separation, significantly lowering the filtration resistance of the sludge and allowing water to pass through the filter cloth faster.

  3. Efficientiam melior:  To shorten the filtration cycle time and increase processing capacity per batch.

  4. Resultatos ultra:  Pro faciendum siccatores, libos fixere cum alto contento solido, volumen libi pro inferior transportatione et dispositione reducit.


I. PAM Selection (Step Criticissimus)

Incorrect product selection is the most common cause of poor filter press performance. The three main types of PAM are: Cationic (CPAM), Anionic (APAM), and Non-ionic (NPAM).  debet  constituetur per  laboratory jar testing, secundum principem  "Lab Test → Testum Pilot → Testum completum. "

1. Selection by Ion Type Based on Sludge Characteristics

Hoc principium est electionis. Characteristicas Sludge determinantur ex origine eius.

Type SludgeKey CharacteristicsMensa PAM recommendataRationale
Organic SludgeNegatio charged, highly hydrophilic, difficile deaquae.
e.g., municipal sewage, food processing, slaughterhouse, paper mill sludge.
Cationic (CPAM)Charge positibus grupae negativas cargas in particibus (carga neutralizatio) neutralizationem neutralizentur et conponderunt illos (polymero pondo), formantes flores fortes, compactos. Hoc effecto supervenit hydrophilicitatem et negativam cargam organorum.
Inorganic SludgeSaepe positivo accusatus, gravitate maxima facile determinat.
e.g., mola Stellae, electroplating, lavandum carbonum, pulverem caolina.
Anionic (APAM)Polymeros animanticos primum per polymeros potentes colligentes ut particulas inorganicos dispersae in magnas flores fortes connecterent. Charge neutralization is a secondary mechanism.
Neutral or Mixed SludgeProprietates komplicitae, carga neutrala aut infirma.Non-ionic (NPAM)
 Weak CPAM/APAM
Non-ionici typi minus effecti sunt a pH in conditionibus neutralis aut acidis et confidiunt in adsorptionibus fortibus et sponsionibus. Sufficiens ad pulverem mixtum ubi difficile est opus determinare.

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  • Municipal Waste Treatment Plantas:  Quasi exclusive utilizat Cationic PAM, typically with an Ionicity between 40%-60%.

  • Industrial Wastewater Sludge:  Testum canistrum requirit in manu industriae et aquae proprietatibus.

  • Mineral Processing, Coal Washing:  Ut  PAM Anionic   high molecular weight.

2. Selection of Key Parameters

  • Ionicity (For CPAM/APAM):

    • Referet proportionem gruporum charged in catena polymera.

    • Principle:  Quanto fortior negativa est pulvere (plus organic content, plus colloides), plus ionicitas CPAM requirit.

    • Range Common:  Ioniscitas CPAM normale ab 20% usque 60%. Municipal sludge commonly uses 40%-50%. Nimis alta ionis particulas re-stabilizat potest; Nimis minimus est non sufficient charges neutralisation.

  • Molecular Weight:

    • Lingua polymerae longitudinis referit. Magnus molecularum pondus longius catenas, maiores ponderabilitates et maiores flores significat.

    • Principle:   filter pressesNon tantum magnus sed etiam magnus flores opus est.densus et resistens squeeze.

    • Range Common: Medium ad altum molecular pessimum  (8 - 18 million Daltons) is typically selected. Very high MW (>20 million) can produce large but fluffy "cotton candy" flocks that break under pressure and blind the filter cloth.

3. Dissolution and Preparation

Improper dissolution will render even the correctly selected PAM ineffective.

  • Preparation Concentration:  Typically 0.1% - 0.3% (i.e., 1-3 kg PAM pulvere per tonnam aquae). Concentrationes pro filter pressiones modo magis sunt quam centrifuges aut DAF.

  • Tempus dissolutionis:  40-60 minutis gentis agitationis requirit ut perfecto dissolvi. The final solution should be transparent, viscous and free of visible fish-eyes (undissolved gel clusters).

  • Crucial Note: Nullus pulverem siccum addere directo ad pigrimam!  averte altitudinem, violentem mixtionem in dissolutione, sicut dissipabit (dissipabit) catenas polymeros, dissipabit effectum eorum. Use dedicated automatic preparation units.


II. Effectiveness in the Plate and Frame Filter Press

Correctly selected and applied PAM delivers the following significant benefits:

  1. Dramatically Improved Feeding Efficiency:

    • Unconditioned sludge can blind filter cloth channels immediately, causing feed pressure to rise rapidly and extending feed time.

    • PAM-formatus flores permeabilitatem vestibus conservant, permanentes pumpingam celeriorem et breviarem in circulo tempore.

  2. Significantly Lower Cake Moisture:

    • Hoc est beneficium core. Dense floc structures release water more effectively under high pressure instead of blinding the cloth.

    • For municipal sludge, using the right CPAM can reduce cake moisture from > 85% (sine chemical) ad < 60% aut inferior. This reduces cake volume by over half, drastically cutting disposal costs.

  3. Formatio Solidi, Releasable Cake:

    • Bona flocculatio fabrica libi uniformi producit, quod non adheret vestimento, permittit magis libellum libi in circulo aperturi et dimittere effectos mundationis vestimentorum.

  4. Reducta Cloth Blinding and Extended Life:

    • Particulae pulchrae penetrabunt et irreversibiles pulsant vestem. PAM traxit fines istas in floribus magnis sedentibus super superficiem vestimenti facilium lavare faciens illos extendens vitam vestimentis


III. Key Considerations and Common Issues

  1. Dosing Point and Mixing Energy:

    • Solutione PAM mixere debet cum pulchritudine filtrae, idealis in  mixer static   conditioning tank.

    • Mixing energy is critical: Nimis  resultat in uneven distribution and poor performance;  nimis alta  tonderunt et dissipaverunt flores formas Observe floc size (ideally 3-5mm) and adjust conditions.

  2. Dosage:

    • Plus melior non est.  Overdosing  potest particulas pulcherrimas (particulas pulcherrimas CPAM) restabilizare facientes flores ligentes et dispersabiles, quæ claudit pallium filtram et deterret dewaturam. Dosa optima (ex. 3-5 kg per tonem solidorum sicorum) per testum invenire debet.

  3. Blending with Other Chemicals (Conditioning):

    • For particularly difficult sludges (e.g., oil, viscous), a combination of "PAM + inorganic coagulant (e.g., PAC, Ferric Chloride)"  saepe usatur.

    • Sequence:  Typically, add the coagulant (PAC) first for charge neutralization and destabilization, followed by PAM for flocculation. This combination can further reduce costs and cake moisture.

Conclusiones and Recommendations

  1. Test First: Non est PAM universal.  Examinationes laboratorium semper per per exemplos ionicivitatis et molecularum pessimorum facite. Observe magnitudinem florum, fortitudinem, velocitatem et supernatam claritatem.

  2. Focus super qualitatem fluctus:   "densus et fortis"  flocs, not "magnus et fluffy"  hii.

  3. Optimizatio systemae:  Perfectus PAM intertwinus est cum proprietatibus sludge (pH, concentration), preparatio PAM, dosage, conditiones mixtionis, et pressione filtrae et tempore cyclis operationis. It must be treated as a integrated system to find the optimal operating parameters.


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